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Induction furnaces in foundries and forges

The Induction Power Unit can deliver immediate high heating power at optimal costs.

THEMATRONIC's Power Electronic Devices, as Rectifier Diodes, Inverter Thyristors, Inverter Transistors, as well as capacitors, allow to the new generation furnaces to operate in a large operating frequency range (from 1000 Hz to 400 kHz).

The fully static Inverter and Rectifier are drived by semiconductors.

The proposed 100% static converter technology based on Fast Diodes, Fast Thyristors, MF and HF Transistors supplied by THEMATRONIC is the best alternative solution to traditional heating methods. It is also the only technology with "Zero Pollution" production,for the environment and the treated parts.

 

THEMATRONIC has also a laboratory including a power test station This allows to verify the Diode and Thyristor’s specifications required by your induction furnace applications.

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WELDING APPLICATIONS,

~ Induction soldering is a process you can drive with Power Semiconductors.

To meet the requirements, a generator including Heating cycles are Power Components (Fast Diodes, Fast Thyristors, MF and HF Transistors) can follow the orders of your management system. Heating cycles are respected thanks to the short respons times of Semiconductor Triggers (time reaction of milliseconds).

metal offers an immediate and available solution for maintenance of your welders.

Power Thyristors and Transistors provide what you are looking for, precision and contactless Heating.

 

 

FORGING APPLICATIONS,

Induction heating reduces heating time;

Inductionhas also a laboratory including a power test station few seconds are enough to heat forged parts, reducing production costs.

Working in clean condition, that’s possible with Power Semiconductors. Fast Thyristors, and Transistors can operate without any gas pollution for the forged parts.

metal offers immediately available solution for the maintenance of your forges in your line production.

 

 

HEAT TREATMENT,

 

~ Induction heat treatment of a metal part allows transformations of the metal structure thanks to very precise heating and cooling cycles.

With THEMATRONIC Fast Thyristors and High Switching Transistors you can precisely control the used energy . .

Three treatment principles allow these characteristics to be manipulated by ;

  • Modification of metal structure .
  • LE RECUIT est un procédé qui consiste à ne chauffer qu’une partie de la pièce (à un niveau précis de température et pendant un certain temps). La zone traitée retrouve malléabilité et souplesse. La mise en œuvre de cette technique exige des compétences, du savoir-faire et des Setting of metal flexibility .
  • Setting of surface hardness. .

 

 

The Top of THEMATRONIC heat treatment in the production of Rail,

Application of these treatments requires know-how, and specific High Power Electronic Assemblies, for which THEMATRONIC offers a wide range.

metal of the three basic treatments can be performed in a single operation for special profiles (for ex. Rail Industries). THEMATRONIC offers all the specific Semiconductors immediately available for the maintenance of each station of your specific processing lines [Rectifiers and Inverters).

 

 

FUSION,

Induction melting fusion is generated by the Semiconductor Inverters High Power ElectronicsA mass of metal is melted through a high temperature rise, without any contact with the metal to be melted.

The process guarantees rapid melting (without permanent hot furnace!) and uniform temperature of the melted metal. In this application THEMATRONIC can always meet the specifications expected as performance for Fast Diodes, Fast Thyristors, and Transistors .

metal . expected performance of Fast Diodes, Thyristors Fast and Transistors which allow a quality induction fusion.

 

ALLOY MELTING

As previous application, the flexibility of Induction Electronic Components allows the combination of different metals. The production of specific alloys is now possible while avoiding excessive heating.

THEMATRONIC Power Semiconductors contribute to these conditions , thanks to their fast metal .

 

THE INDUCTION GENERATOR ENVIRONMENT,

 

Operating in . does not allow shutdowns. metal provides to the operators all human and technical resources to ensure preventive and corrective maintenance of your equipment. preventive and curative maintenance of induction generators.

 

metal . . . Rectifiers and Inverters . .

 

Other Products and Services:

  • - Air Heat Sink / Exchanger .
  • - Extruded Aluminum Radiator Profiles .
  • - Low Thermal Resistance Performance .
  • Water Cooled heatsinks and Water Circuit Contact Bars. .
  • - Ultra-fast fuses .

 

  • Cooling Water Monitoring and Treatment .
  • Hydraulic Circuit Decontamination and Sludge Removal.
  • Fluid Resistivity Control.

 

Our knowledge of Power Semiconductors in induction heating for over 30 years allows us to offer you our unique know-how and expertise.